Industrial Automation Solutions | Cement Plants | Glass Making Plants | Water Treatment Plants | Dairy Plants | Textile Plants

Precise Automation & Controls Pvt Ltd, Vadodara with the tagline of – Total Solution Of Industrial Automation And Electrical Under One Roof, started its journey in 1999 under the excellent caliber & highly technical expertise of Our Proprietor, Mr. Darshak Sheth.

Today, We are Gold Channel Partner of ABB , who is the world leader in the field of Industrial Automation. We are system integrator of ABB for AC/DC & Servo drives, motors, PLC and SCADA, DCS, Switchgear and instrumentation. We are Level 3 Certified Drive division channel partner for control of automation products. We are manufacturer of all types of Electrical & automation control panels like MCC, PCC, PDB, ACDB, LDB, PMCC, IMCC, APFC, Furnace Control, Chiller Control, Damper Control, Batch House, Drive Panels, PLC panel, DCS panel, Draw out type intelligent panel, Synchronizing panel etc.

 

Cement Plant Automation Solutions :

Whether you are building a Greenfield plant or extending or modernizing an existing plant, our company provides tailored automation solutions that use real-time data – enabling constant monitoring and analysis of process and assets

Cement and glass makers need integrated process control systems that can improve plant-wide efficiency and productivity. Our award-winning process control solutions provide easy “single window” access to the process, production, quality and business information – from the most remote location to corporate headquarters.

ABB provides a wide range of instrumentation products for cement industry processes such as continuous gas analyzer systems for process gas measurements, emission monitoring, online measurements for bulk materials, as well as instrumentation for other specific applications. Unrivaled in its scope and applications expertise, ABB is a global leader with solutions certified to international standards and a worldwide network of manufacturing plants.

As the world’s largest producer of variable frequency drives – vital to modern cement production – ABB draws on its extensive cement industry knowledge to select the best drives and PLCs to increase the throughput, reliability and energy efficiency of your operations. This ensures that the selected drive system perfectly fits the site specific requirements.

 

In cement we have done applications including:

-Grinding Unit automation.

-Packing Plant.

-Fly ash Handling.

-Crushing Plant.

-Bulk Loading Section.

-Fly ash Silo.

-Roller Press.

-Silo Extraction system.

-Turnkey Projects with commissioning.

-AMC for Control Systems.

 

Glass Plant Automation Solutions :

 

Automation in glass manufacturing is a step by step process that is has been made more efficient due to the incorporation of Industrial Automation Solutions.

Mixing :

The first step in glass handling automation is to transfer raw materials to the batch house and store them in silos. Then the materials are weighted and sent to the mixers which are located above the furnace. From here the raw materials are transported to a conveyor belt by a material handling robot.

Heating:

The heating step in glass manufacturing is often referred to the “hot end.” The raw materials are turned into molten glass by being fed into the furnace at a slow consistent rate. The furnace is heated to an average temperature of 2,300 degrees. Once melted, the molten glass flows through the refiner and is then cooled to the manufacturer’s desired temperature.

Forming:

Once the molten glass has cooled a bit it then flows through the bottom of the feeder. The amount of molten glass allowed through the feeder is controlled by a ceramic plunger that cuts the glass flow with shears as it leaves the feeder. Shearing creates specific amounts of glass called gobs that is formed into individual containers. Gobs are dropped into molds where 1 of 3 possible processes will take place to form the desired shape of the glass. These processes are the Blow & Blow, the Wide Mouth Press & Blow, or the Narrow Neck Press & Blow. Once the glass is released from the molds the bottles then cross the cooling plate where the temperature drops to 900 degrees. The glass is sprayed with hot and cold sprays to relieve stress.

Packaging:

The final step is to package the bottles so that they are ready to ship to various distributors. The packaging process may be done in bulk or in individual cartons.

 

Water Treatment Plant Solutions:

Complex automation and control solutions for all types of water processes: desalination, water pumping, distribution irrigation, industrial water treatment, waste water treatment etc.

As the consumer expectations rise, those working in the water industry face pressures to improve water quality and energy efficiency, preserve scarce resources and minimize leakage. Our company associating with ABB offer high operational security, maximum availability, remote maintenance possibility and an easy and quick way to upgrade to a new generation of control systems.

Our automation solutions provide users with a comprehensive view of the plant by integrating data from all plant areas and systems, including remote SCADA systems. The control system’s open architecture can seamlessly consolidate and rationalize plant data and enhance operator response to changing conditions, improving both plant safety and uptime.

The criteria for water treatment process are:

-Flow of raw and treated water along with dosing of treatment chemicals.

-Monitoring of water pressure at upstream and downstream locations and at critical points.

-Monitoring levels in rivers, wells and reservoirs.

-Disposal of sludge.

-Monitoring of temperature for motors, bearings and valves.

-Dosing of Fluorine, Chlorine and Calcium.

-Monitoring turbidity and water quality.

 

Dairy Plant Automation Solutions :

In dairy industry worldwide, compliance with ever-changing food safety and environmental standards, ageing assets, rising cost of energy, raw material and logistics, call for factory modernization and optimization. The trend is towards faster turnaround, closer integration of production scheduling with logistics and digitalization of manufacturing operations.

Our service portfolio provides the solutions for both the general and the special requirements of dairies and cheese-making facilities. Typical examples are:

-Integrated process automation from milk delivery to the filling process.

-Milk delivery.

-Heating lines.

-Storage, maturing and filling tanks.

-Mixing and stirring tank systems.

-ESL and UHT systems.

-Fruit cooking systems.

-Cooling systems, iced water storage.

-Container handling.

-Aseptic and sterile systems.

-Membrane filtration (UF, NF, MF, RO)

-Butter machines.

-Separator control.

-Evaporation systems.

-Spray drying systems.

-Powder processing for milk, whey, lactose.

-Cheese processing systems (hard cheese, soft cheese, Mozzarella)

-Salt bath controls.

-Whey processing.

-Heat recovery systems.

-Wastewater systems.

-Cooling systems.

-Energy data recording

-Intelligent load management.

-Automatic tank management

-Process level-wide management reporting.

-Migration of existing control systems.

 

Textile Plant Automation Solutions :

 Industrial Automation has integrated controls for equipment ranging from fabric spreaders to down fillers, and on through industrial washing and drying equipment. We have been able to utilize existing mechanical equipment and add new control components, PLC’s and sensing devices, to both upgrade and extend the life of existing machines. Installing new controls also allows for modification of the machine cycle which can lessen machine maintenance and improve production speed.

Our solutions includes:

-Cutters

-Sewers

-Fillers

-Stuffers

 

We are serving the nation for last 20 long years for both Govt & Private sector units collaborating with ABB with best possible industrial quality standards.

 

Our Customers